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So What's In
This Stuff Anyways?
All You Really Need to Know About Motor Oil
Additives
by Ed Newman AMSOIL Marketing & Advertising
Coordinator
This article appeared in
National Oil & Lube News, October 2001
It has been a long long time since motor oil was "just oil." In
the 1930's someone decided to begin putting wax modifier in the oil
to address the problem of wax residue after the refining process. Thus
was born the motor oil additive market.
Today, motor oils contain a variety of ingredients designed to improve
the performance capabilities of motor oil, whether petroleum or
synthetic. This article is an overview of the various oil additives
used in automobile engines and drivetrains.
Additives Job Descriptions
In this article we are referring to additives that are formulated into
the motor oil, not the chemistries being packaged and sold as
aftermarket oil additives on the shelves of auto parts stores.
Motor oil additives have three essential functions: to protect metal
surfaces, to expand the lubricant's application range, and to extend
lubricant life. Additional considerations for additive selection
include ease with which they can be handled by formulators, stability
in storage, toxicity, and their smell. Yes, smell is a serious
consideration.
Surface Protection Additives
In automobile motor oils there are five kinds of problems that
additives address with regard to surfaces. First, there are antiwear
agents. These would include various phosphates, organic sulfur and
chlorine compounds, sulfurized fats, sulfides and disulfides. These
various compounds reduce friction and wear, and help prevent scoring
or seizure. Through chemical processes they help prevent
metal-to-metal contact.
Corrosion and rust inhibitors like zinc dithiophosphates (a
multi-purpose additive), metal phenolates, fatty acids and amines are
used to prevent corrosion and rust on the internal metal parts of the
engine.
Detergents keep surfaces free of deposits. By use of metallo-organic
compounds of sodium, calcium and magnesium phenolates, phosphonates
and sulfanates varnishes and sludge are neutralized and maintained in
a soluble state.
Dispersants, such as alkylsuccinimides, alkylsuccinic esters and
mannich reaction products, keep insoluble contaminants dispersed in
the lubricant. Contaminants are bonded by polar attraction to
dispersant molecules, preventing them from agglomerating.
Friction modifiers alter an oil's coefficient of friction. Typical
friction modifiers include organic fatty acids and amides, high
molecular weight organic phosphorus and phosphoric acid esters.
Performance Additives
A second class of additives includes those compounds that improve the
oil's performance. Pour point depressants, which are not required in
high quality synthetics due to their low temperature capabilities,
enable lubricants to flow at lower temperatures by modifying wax
crystal formation, thereby reducing interlocking. The compounds used
for this function include alkylated napthalene and phenolic polymers,
polymethacrylates, and certain copolymer esters.
Seal swell agents help to swell elastomeric seals by causing a
chemical reaction in the elastomer. Organic phosphates and aromatic
hydrocarbons are sometimes used to achieve this effect.
Viscosity modifiers help reduce the rate of viscosity change when
temperatures rise or drop. Polymers and copolymers of olefins tend to
expand as the temperature rises, counteracting against the tendency of
oil to thin. Other compounds used for this function include
methacrylates, dienes and alkylated styrenes.
Protective Additives
There are also three types of protective additives. Antifoamants
reduce surface tension and speed the collapse of foam. Foam is an
enemy of effective lubrication. Wherever air can get into an active
fluid system it has a tendency to get trapped or swirled in, with
billowing or foaming the end result. Without defoamers, you would have
foam gurgling out of the dipstick when customers came in for an oil
change. To fight foam oil formulators add silicone polymers or organic
copolymers.
Antioxidants slow down the rate of oxidation by decomposing peroxides
and terminating free-radical reactions. Zinc dithiophosphates,
hindered phenols, aromatic amines and sulfurized phenols are used to
this end.
Metal deactivators are used to reduce catalytic effect of metals on
the oxidation rate. In other words, without organic complexes
containing nitrogen or sulfur, amines, sulfides and phosphites, the
rate of oxidation would speed along unchecked. These compounds form
form an inactive film on metal surfaces by complexing with metallic
ions.
What's Goin' On?
In short, motor oil has a lot of stuff in it these days. It is not a
haphazard concoction of chemicals just thrown together. As you can
see, many of the compounds in motor oil are designed to interact with
what is going on inside an engine. But many compounds are selected so
that they will not interfere with their designated functions. That is
to say, formulators are chemists who must carefully consider the way
these various chemistries interact with each other, not just the
context they individually work in.
One example is the battle between corrosion inhibitors and antiwear
additives. Sometimes these additives battle for sites on a metal
surface. If you use too much corrosion and rust inhibitor the antiwear
properties of an oil can be diminished.
It is important to realize that additive chemistries can themselves
have disadvantages as well as advantages. The usage of various
additives involves tradeoffs. Here are just some examples of negative
side effects additive may possess.
Detergents and anti-wear additives can promote deposit formation in
high temperature areas.
Detergents and dispersants can promote foaming and minimize the
effectiveness of anti-foaming additives.
Certain additives can cause corrosion when exposed to high
temperature.
Too much anti-foaming additive will in itself result in foaming.
Conclusions
Today's additive systems are quite sophisticated. Because they can be
sensitive and negatively affected by the addition of other chemicals
some experts feel that lubricants of different brands or types should
never be mixed. Nevertheless, motor oils are considered compatible
with each other in today's market.
The rule of thumb here is that if an application does not require an
additive do not use it. This holds true especially for aftermarket
additives. Motor oil formulators go to great lengths to build balanced
systems that meet pre-designed targets. Not only the choice of
chemistries, but the concentration at which an additive is used will
have a major impact both on how well a lubricant performs a task and
on its cost.
AMSOIL INC. uses only the highest quality additives and thoroughly
understands how each interact. Not only are the specific basestocks
selected for their ability to provide extended drain intervals, but
the additive package plays a vital role in a lubricant's performance
as well. As car manufacturers demand longer motor oil drain intervals,
these aspects of lubricant performance will become increasingly
important to all motor oil manufacturers. |